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Product - Test tubes
Process -
1. QC visually inspect (16 possible reject flaws)
2. pack required number of units in primary box
3. pack 4 primary boxes in master case
4. seal and label master case
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Required Labor - (2) operators
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Goals of process improvement
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1. speed up QC and packaging to meet maximum available line speeds
2. provide improved QC rate
3. lower process cost
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Solution
Machine vision for QC
Six axis robot with tooling for sorting and packaging
Case erector and carton sealer with printer and automatic label application
Results:
80% improvement in QC, 65% improvement in line speed/process
ROI - 7 months
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